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API-571 Exam - Topic 1 Question 127 Discussion

Which of the following weldments is most susceptible to dissimilar metal cracking when operating at high temperatures?
D) Carbon steel to 316 stainless steel
A) Carbon steel to Inconel 625
B) Carbon steel to Monel 400
C) Carbon steel to Incoloy 800

API-571 Exam - Topic 1 Question 127 Discussion

Actual exam question for API's API-571 exam
Question #: 127
Topic #: 1
[All API-571 Questions]

Which of the following weldments is most susceptible to dissimilar metal cracking when operating at high temperatures?

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Suggested Answer: D

Dissimilar Metal Cracking (DMC) is a form of high-temperature cracking that frequently occurs in weld joints between carbon steel and austenitic stainless steel (such as Type 316 SS) due to differences in thermal expansion coefficients and mechanical properties.

From API RP 571 Section 5.2.3.1 (Dissimilar Metal Weld Cracking):

''Cracking frequently occurs in weld joints between ferritic and austenitic materials such as carbon steel to 300 series stainless steels due to thermal expansion mismatch during high temperature operation.''

Therefore, Option D (Carbon steel to 316 stainless steel) is the most susceptible combination and the correct answer.


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Tequila
1 day ago
I have a vague memory that Incoloy 800 can be problematic with carbon steel, especially at elevated temperatures.
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Sylvia
6 days ago
I feel like we discussed Monel 400 in class, but I can't recall its specific behavior with carbon steel under heat.
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Aileen
12 days ago
I think I remember that Inconel 625 is often used in high-temperature applications, but I'm not sure if it's the most susceptible to cracking.
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