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APICS Exam CPIM-Part-2 Topic 5 Question 22 Discussion

Actual exam question for APICS's CPIM-Part-2 exam
Question #: 22
Topic #: 5
[All CPIM-Part-2 Questions]

Which of the following approaches should first be considered as part of process improvement?

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Suggested Answer: D

The poka-yoke technique of process design is a method for preventing or detecting errors and defects in the manufacturing process.Poka-yoke means ''mistake-proofing'' in Japanese, and it aims to eliminate human errors by creating systems that either make it impossible for a mistake to occur or make the mistake immediately obvious once it has occurred1.One way to implement poka-yoke is to use part attributes, which are physical features of a part that ensure it can only be assembled or used in the correct way2. For example, a part attribute can define the correct orientation of a part, such as a notch, a hole, a shape, or a color, so that it can only fit into the matching component. This prevents the operator from inserting the part incorrectly or using the wrong part.

The other options do not illustrate the poka-yoke technique of process design.Reducing the number of types of fasteners is an example of standardization, which is a method for simplifying and streamlining the production process by minimizing variation and complexity3.Customized containers that hold mixed sets of parts are an example of kitting, which is a method for organizing and delivering parts or materials to the point of use or consumption in the production process4.An andon is a visual or audible signal that indicates the status of a machine or process, such as normal, abnormal, or emergency5. An andon can be used to alert operators or supervisors of problems or issues, but it does not prevent or detect errors by itself.


by Bobbie at Jul 13, 2024, 12:55 PM

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Loreta
5 days ago
Better equipment, huh? I bet the janitor has a time machine they're not telling anyone about.
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Chan
6 days ago
Hiring more skilled people? That's like throwing money at the problem. I'd rather see how I can get more out of the team I've got, you know?
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Colton
8 days ago
Applying stricter quality control could be a good idea, but it feels a bit like putting a bandaid on a bigger issue. I'd start with the low-hanging fruit and optimize the process first.
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Annice
24 days ago
Buying better and faster equipment sounds tempting, but it's not the first thing I'd consider. It's usually better to optimize what you have before investing in new gear.
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Reiko
19 hours ago
What are some ways to optimize existing resources?
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Charlie
24 days ago
But what about buying better and faster equipment? Wouldn't that improve productivity?
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Hillary
25 days ago
I think making better use of existing resources is the way to go. It's the most cost-effective approach and can yield significant improvements.
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Patrick
7 days ago
Buying better and faster equipment might be costly, so it's important to consider the most cost-effective approach first.
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Callie
14 days ago
I agree, utilizing existing resources efficiently can definitely lead to process improvement.
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Enola
28 days ago
I agree with Denise. It's more cost-effective and efficient.
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Denise
1 months ago
I think we should consider making better use of existing resources first.
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